Daya.Gabatarwar tsarin samarwababban diamitalsaw karfe bututu
Na'ura mai jujjuyawa →Uncoiler → Unwinder → Retripper Leveling Machine → Tsayayyar mirgine tsakiya → Shear butt walding → Sarrafa matsayi (nadi mai kai biyu) → Sauskar diski → Matsayin matsayi (nadi mai kai biyu) → Injin mirgina mai kyau (Fine Milling) X Groove)→ Rukunin Ƙarshen Ƙarshen Biyu → Tsabtace Sama Na Tsabtace Tsabta → Ƙarshen Ƙarshen Biyu → Mai Bayarwa → Ciyarwar Ciyarwa da Sarrafa Matsayin Matsayi → Injin gyare-gyare → Welding na ciki → Wajen walda → Na'urar gyara bututun ƙarfe → yankan plasma → madaidaiciyar bututun bututun ƙarfe

Biyu.Production tsari cikakkun bayanai na manyan diamita lsaw karfe bututu
1. Aiki kafin kafa
Kayan danye sune coils na karfe, waya walda, da juyi.Dole ne a yi gwaje-gwaje na zahiri da na sinadarai kafin saka hannun jari.Ganuwar gindin ƙwanƙolin ƙarfe ana walda su da monofilament ko waldan baka mai nutsar da waya biyu.Bayan an naɗe bututun ƙarfe, ana amfani da walda ta atomatik don waldawa.

2. Tsarin gyare-gyare
Ana amfani da ma'aunin ma'aunin lamba na lantarki don sarrafa matsi na silinda masu matsawa a bangarorin biyu na mai ɗaukar hoto don tabbatar da isar da tsiri mai laushi.Ana ajiye babban injin a tsakiya.Don haka, yakamata a bincika gyare-gyaren abin nadi a tsaye (musamman kafin da bayan kai) akai-akai don tabbatar da tsayayyen gefen tsiri.Gudu a kan hanyar da aka ƙayyade ta tsari kuma wuce wurin da aka ƙera.Ana amfani da na'ura mai sarrafa waje ko na'ura mai sarrafawa na ciki don bincika ko kewaye, elapticity, madaidaiciya, da dai sauransu na bututun ƙarfe sun bi daidaitattun buƙatun.Idan kuma bai cika sharuddan ba, za a ci gaba da gyara ta har sai ta cika sharuddan.

3. Tsarin walda
Ana amfani da na'urar sarrafa ratar walda don tabbatar da cewa tazarar walda ta gamsar da buƙatun walda.Diamita na bututu, adadin rashin daidaituwa, da tazarar walda duk ana sarrafa su sosai.Ya kamata a ci gaba da lura da ingancin kabu na kafa, kuma ya kamata a gano cewa gefuna mara kyau, buɗaɗɗen sutura, da dai sauransu. Daidaita kusurwar kusurwar baya a cikin lokaci don tabbatar da ingancin kafa;lokacin da yanayin ya kasance maras kyau, duba ko nisa na aiki na tsiri, yanayin lankwasawa na gaba, matsayi na layin bayarwa, kusurwar ƙananan abin nadi, da dai sauransu sun canza, kuma ɗauki matakan gyara a cikin lokaci.Masu kera bututun ƙarfe na Hebei madaidaiciya a halin yanzu suna amfani da na'urar walda ta Lincoln ta Amurka don yin walda ta waya ɗaya ko wayoyi biyu da ke nutsar da baka don samun ingantaccen ingancin walda.Madaidaicin kabu karfe bututu masana'antun za su ci gaba da lura da ingancin kafa gidajen abinci, kuma za su da sauri lafiya-tune da raya axle kwana don tabbatar da gyare-gyaren ingancin a cikin hali na misaligned gefuna, bude seams, da dai sauransu.;idan yanayin ba su da kyau, duba faɗin aiki, yanayin lanƙwasawa gaba, da isar da tsiri na ƙarfe.Ko akwai wani canji a cikin matsayi na layi, ƙananan kusurwa, da dai sauransu, da kuma ɗaukar matakan gyara a cikin lokaci.

4. Ganewa
An duba waldar walda duk akan layi ta na'urar gano lahani ta atomatik na ultrasonic don tabbatar da ɗaukar hoto mara lahani na 100% na karkatacciyar walda.Idan akwai lahani, za a firgita su ta atomatik kuma a yi musu fenti.Ma'aikatan samarwa za su daidaita sigogin tsari a kowane lokaci don kawar da lahani a lokaci.Lokacin da diamita maras muhimmanci D ≥ 426mm, ya kamata a tsabtace lahani na bututun ƙarfe da kuma gyara a ciki;lokacin D ≤ 426mm, ana iya cire lahani na ciki daga waje don yin waldi na waje.Bayan gyaran walda, weld ɗin dole ne ya zama ƙasa kuma sauran kaurin bangon bayan niƙa yakamata ya kasance cikin ƙayyadaddun juriyar kaurin bango.Kafin gyara bututun ƙarfe mai waldadi a cikin tsari na gaba, ya zama dole a bincika a hankali ko akwai wani lahani da ya ɓace akan bututun ƙarfe kuma a gyara shi kafin a ci gaba zuwa tsari na gaba.Gidan da aka yi da butt ɗin da aka yi da karfen da aka yi masa welded ɗin karfe da kuma na karkace duk an duba su ta hanyar talabijin na X-ray ko fim.An gwada kowane bututu ta hanyar ruwa kuma an rufe matsin lamba.Matsin gwajin da lokaci ana sarrafa shi ta hanyar na'urar gwajin matsi na bututun ƙarfe.Ana buga sigogin gwaji ta atomatik kuma ana yin rikodin su.

5. Marufi daga ɗakin karatu
Machining ƙarshen bututu, ta yadda ƙarshen fuska perpendicularity, tsagi kwana da m baki ana sarrafa daidai.Wani abin yankan plasma na iska yana yanke bututun karfe zuwa guda ɗaya.Bayan ruwan wukake ya bushe ko ya lalace, sai a maye gurbin sabon ruwan nan take.Dole ne a kaifi sabon ruwan da dutse kafin a yi amfani da shi, kuma kada a niƙa shi da injin niƙa.Bayan da ruwa ya karye, ana iya amfani da shi bayan an sake shafa dutsen nika bayan an nika da injin nika.